Daniel A. Dowler, B.S.
Senior Chemical Engineer

Expertise

Mr. Dowler has 25 years of experience as a chemical and process engineer. He is responsible for various aspects of project completion relative to soil, groundwater, and air regulatory compliance, including the preparation of remedial planning/design/reporting documents and the operation and maintenance of remedial systems.
 
 

 

Education

-B.S. (Chemical Engineering) Tri-State University, Angola, Indiana, 1980.
-Petroleum Engineering Short Courses, 1981
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Professional Chemical Engineer: Arizona No. 26426 (1992); Kansas No. 16680 (2001); Pennsylvania No. PE-039084-E (1989).

Representative Experience

• ADEQ Oversight of Early Response Action, West Van Buren WQARF Site, Project Engineer. Provided oversight of design, construction, and start-up activities at this PCE soil and groundwater contaminated site, on behalf of ADEQ, involving SVE, air sparge, and groundwater pump and treat systems. Certified the construction of the systems for ADEQ.

• Remedial Pilot Study, Wellton, Arizona, Rail Yard UST Site, Project Engineer/Manager. Planned and conducted field pilot tests of pulsed air sparging with sparged air recovery by soil vapor extraction at this gasoline UST site. The test results were used in the design of site-wide systems involving this ground-water remediation technology.

• Remedial Pilot Study, Phoenix, Arizona, ADEQ UST Site (Gas N Lube Facility), Project Engineer/Manager. Planned and conducted field pilot tests of pulsed air sparging with sparged air recovery by soil vapor extraction at this gasoline UST site. The test results were used in the design of site-wide remedial systems as included in a corrective action plan.

• Remedial Pilot Study, Tracy, California, Rail Yard Site, Project Engineer. Assisted in the planning and performance of field pilot tests of soil vapor extraction, pulsed air sparging with/without ozone injection, and dual-phase extraction at this chlorinated hydrocarbon-affected site.

• Remedial Pilot Studies, Rimrock, Arizona, ADEQ UST Site (Beaver Hollow and McGuireville Mini-Marts), Project Engineer. Planned and conducted field pilot tests of pulsed air sparging/injection and soil vapor extraction at these gasoline UST sites. The test results were used in the design of site-wide remedial systems.

• Remedial Pilot Study, Chandler, Arizona, ADEQ UST Site (Village Center), Project Engineer/Manager. Mr. Dowler planned and conducted field pilot tests of air sparging, in-well air stripping, and soil vapor extraction at this gasoline UST site. The test results favored the application of in-well air stripping, rather than air sparging, for removal of dissolved gasoline from groundwater.

• Remedial Performance Investigation, Perryville, Arizona, ADOC UST Site, Project Engineer. Conducted a subsurface investigation of an ongoing soil remediation effort by soil vapor extraction to improve soil gas sweep efficiency and VOC recovery rates at this gasoline UST site. He then operated and maintained the system under these improved conditions until achieving soil remedial goals.

• Remedial Pilot Study, Wenden, Arizona, ADEQ UST Site (Wenden Shell), Project Engineer/Manager. Planned and conducted a 60-day field pilot test of pulsed air sparging and soil vapor extraction technologies at this gasoline UST site. The favorable test results led to the expanded design and implementation of these remedial processes.

• Remedial Pilot Study, Coolidge, Arizona, ADOA RMS UST Site (DES Motor Pool Facility), Project Engineer. Planned and conducted field pilot tests of pulsed air injection and soil vapor extraction technologies at this gasoline UST site. The test results were utilized in a feasibility study as part of a corrective action plan for this site.

• Remedial Planning and Design, Phoenix, Arizona, ADEQ UST Site (Gas N Lube Facility), Project Engineer/ Manager. Managed and prepared the remedial design and corrective action plan for this gasoline UST site, featuring pulsed air sparging with sparged air recovery by soil vapor extraction as the selected ground-water and soil remedy.

• Remedial Planning, San Simon, Arizona, Rail Yard UST Site, Project Engineer. Prepared the corrective action plan for this Bunker "C" UST site.

• Remedial Planning, Coolidge, Arizona, ADOA RMS UST Site (DES Motor Pool Facility), Project Engineer. Prepared the corrective action plan for this site, featuring pulsed air injection and soil vapor extraction as the selected groundwater and soil remedy.

• Remedial Planning, Design, and Operation; Tempe, Arizona, Confidential Client, Project Engineer. Prepared the remedial design and corrective action plan for this gasoline UST site, featuring soil remediation by soil vapor extraction with VOC destruction by thermal/ catalytic oxidation. He was also responsible for remedial operation and performance over a 12-month period and the preparation of quarterly ground-water monitoring and remedial progress reports.

• Remedial Planning, Design, and Operation; Wellton, Arizona, Rail Yard UST Site, Project Engineer/Manager. Mr. Dowler prepared the remedial design and corrective action plan for this gasoline UST site, featuring pulsed air sparging with sparged air recovery by soil vapor extraction as the selected soil and ground-water remedies. He also managed the installation of the remedial systems, conducted the remedial performance testing of air sparge points, and initiated remedial operations. Prepared the quarterly ground-water monitoring and remedial progress reports for this site.

• Remedial Design, Installation, and Operation; Chandler, Arizona, ADEQ UST Site (Village Center Properties), Project Engineer/Manager. Utilized existing remedial pilot test wells in the development of an in-well air stripping and soil vapor extraction process design for this gasoline UST site. Developed a model of the air stripping process using a nodal approach, resulting in a predicted radius of groundwater vertical circulation of 100 feet from the in-well air stripping well. Installed, performance tested, and operated the remedial systems. After quickly remediating the affected groundwater, the air injection system was utilized to inject ambient air into the vadose zone, in combination with soil vapor extraction, to accelerate the removal of gasoline from affected soil. The site was deemed adequately remediated by ADEQ after nine months of remedial operations.

• Remedial Installation, Operation, and Closure; Phoenix, Arizona, ADEQ UST Site (Gas N Lube), Project Engineer/Manager. In accordance with the corrective action plan, installed, performance tested, operated, and maintained the remedial systems for this gasoline UST site, consisting of pulsed air sparging with sparged air recovery by soil vapor extraction. After the first 18 months of operation, developed and applied an enhancement of the pulsed air sparging process, consisting of the slug-treatment of air sparge wells with a surfactant solution to enhance the mobility of the sparged air within the saturated zone. After six months of surfactant-enhanced air sparging, remedial goals were reached. Subsequently managed the closure of remedial actions, including remediation well abandonment.

• Remedial Design, Installation, and Operation; Wenden, Arizona, ADEQ UST Site (Wenden Shell), Project Engineer/Manager. Prepared the expanded remedial design for this gasoline UST site, featuring pulsed air sparging with sparged air recovery by soil vapor extraction. Managed the installation of the remedial systems, conducted the remedial performance testing of air sparge points, and maintained remedial operations for seven months until achieving the remedial goals. Applied surfactant-enhanced air sparging process, resulting in the acceleration of remedial progress.

• Remedial Design, Installation, and Operation; Rimrock, Arizona, ADEQ UST Sites (Beaver Hollow and McGuireville Mini-Marts), Project Engineer. Prepared remedial designs for both sites, featuring pulsed air sparging/injection and soil vapor extraction processes. Managed the construction of the remedial systems and conducted initial performance tests of remediation wells, followed by operation, monitoring, and maintenance of the systems.

• Remedial Design, Atlanta, Georgia, Confidential Client, Design Engineer. Designed the groundwater and soil treatment processes at a former laundry facility where chlorinated organic compounds and gasoline had been released. Prepared the POTW permit application for discharge of treated ground water to the sanitary sewer.

• Remedial Operation and Closure, Perryville, Arizona, ADOC UST Site, Project Engineer. Maintained soil remedial operations at this UST site, involving soil vapor extraction with VOC destruction by thermal/catalytic oxidation. Managed the subsequent closure investigation and prepared a request for letter of completion to the ADEQ for site closure. Because of MTBE being present within the groundwater, the ADEQ will not yet grant site closure for groundwater. Accordingly, Mr. Dowler has advised the client to proceed with a final site closure approach of natural attenuation with monitoring of groundwater for MTBE. He is currently implementing this approach.

• Remedial Operation, Yuma, Arizona, Rail Yard UST Site, Project Engineer. Responsible for soil remedial operations involving soil vapor extraction with VOC destruction by thermal/catalytic oxidation. Prepared the quarterly ground-water monitoring and remedial progress reports for this site.

• Remedial Operation, Florence, Arizona, ADOC UST Site, Project Engineer. Provided technical support of biocell operational performance at this gasoline UST site. The biocell consisted of gasoline-affected soil from the UST excavation and an active air infiltration system to augment the aerobic biodegradation process.

• ADEQ SAF Application, Yuma, Arizona, Rail Yard UST Site, Project Engineer. Prepared a work plan for continued groundwater monitoring at this multiple release site (diesel and gasoline). Prepared a cost allocation document for State Assurance Fund (SAF) application processing.

• Trial Burn Test Support, Clive, Utah, USPCI/LaidIaw, Design Engineer. Designed, procured, and commissioned two, metals solutions injection systems for trial burn testing.

• Liability Support, Confidential Client, Engineering Consultant. Prepared technical opinions and a remedial cost estimate breakdown for defense of client liability relative to their previous landfilling of burner soot.

• CERCLA Site Ground-Water Remedial Design, Houston, Texas, Crystal Chemical, Design Engineer. Prepared the preliminary engineering design of a ferric coprecipitation process for removal of arsenic compounds from ground water at a former pesticides manufacturing site.

• Waste Management, Arkansas City, Kansas, Total Petroleum, Environmental Compliance Manager. Managed the disposal of solid wastes and provided environmental compliance oversight during refinery closure activities.

• Nextel Cellular Tower Sites in Texas, Oklahoma, Missouri, Kansas, Illinois. Provided project management and document reviews for the preparation of 144 ESAs and 72 NEPA screens.

• EPA Title V Permitting, Casa Grande, Arizona, Hexcel Corporation, Air Quality Engineer. Prepared the Title V permit application and draft Title V permit under the Clean Air Act Amendments of 1990 for this honeycomb products manufacturer.

• EPA Title V Status, Phoenix, Arizona, Universal Propulsions, Air Quality Engineer. Prepared an air emissions inventory and determined the Title V status under the Clean Air Act Amendments of 1990 for this rocket motor manufacturer.

• Air Permitting, Tempe, Arizona, Confidential Client, Air Quality Engineer. Prepared a Maricopa County air quality permit application for a portable, soil vapor extraction and thermal/catalytic oxidation system for initial use at a gasoline UST site.

• Air Quality Control, Phoenix, Arizona, Confidential Client, Air Quality Engineer. Provided troubleshooting assistance relative to the scrubbing of formaldehyde from a process air stream using a bleach solution. Planned and documented a performance test of the air scrubber.

• Air Emissions Testing, Arizona, Various Clients, Air Quality Engineer. Conducts performance tests of soil vapor extraction and thermal/catalytic oxidation systems at UST sites.

• Air Quality Control Research, Chandler, Arizona, Confidential Client, Air Quality Engineer. Prepared an engineering research document for the control of carbon monoxide and unburned hydrocarbon emissions from the production testing of small engines. The research was conducted as a preemptive activity relative to possible, future air quality control requirements under the Clean Air Act Amendments of 1990.

• ICF Kaiser Engineers (International), Pittsburgh, Pennsylvania As a chemical process design engineer, was responsible for process design and performance in support of construction engineering design work involving the civil, mechanical, and electrical engineering disciplines.As an engineering consultant, conducted technical reviews of engineering documents pertaining to waste-to-energy applications, including dioxin/furan control within municipal solid waste incineration facilities and rotary kiln slagging of spent aluminum pot liner material.

• Air Quality Control, Bethlehem, Pennsylvania, Bethlehem Steel Corporation, Air Quality Engineering Consultant. Provided investigative services at three coal chemical plants to determine which operations were affected by the EPA NESHAP regulations for benzene emissions control, including the preparation of necessary source reports and requests for (two year) waiver of compliance.

• Preliminary Engineering Studies, Bethlehem, Pennsylvania, Bethlehem Steel Corporation, Project/Process Engineer. Prepared preliminary engineering study reports for three coal chemical plants relative to achieving cost effective compliance with the EPA NESHAP regulations for benzene emissions control. Study reports consisted of regulatory compliance requirements, a definitive scope of work necessary to achieve compliance, process flow schematics, an appropriation grade cost estimate, and construction block diagram. Benzene emission controls consisted of vapor recovery systems and/or gas blanketing systems as applied to process vessels, storage tanks, and process sumps that typically required replacement or modification to enable enclosure and emissions control. Accordingly, Mr. Dowler's preliminary engineering designs also included various means to implement the controls without adversely affecting plant operations. As potential alternatives to vapor recovery, Mr. Dowler investigated activated carbon adsorption, thermal oxidation, and vapor pressure balancing for the control of benzene emissions.EPA

• NESHAP Benzene Emissions Control, Bethlehem, Pennsylvania, Bethlehem Steel Corporation, Chemical Process Design Engineer. Simultaneously designed various process modifications to three coal chemical plants (Bethlehem, Pennsylvania; Lackawanna, New York; and Burns Harbor, Indiana) to achieve efficient compliance with the EPA NESHAP regulations for benzene emissions control. Process modifications typically applied to the flushing liquor decanter areas, weak ammonia liquor storage areas, tar collection and storage facilities, light oil scrubbing and recovery areas, light oil storage and loading facilities, and final cooler processes. In addition to preparing the operating manuals, Mr. Dowler provided start-up assistance and operator training.

• Designed two, enclosed, final coke oven gas cooler processes to replace existing, open processes that were designated by the EPA to be the greatest emitters of benzene in the U.S.A. Benzene emissions were successfully eliminated to achieve EPA NESHAP compliance while maintaining ease of final gas cooler process operation.

• As an EPA NESHAP benzene emission controls application, conceptualized a means of safely regulating vapor space pressures within coal chemical plant process vessels, storage tanks, and process sumps while recovering vapors to the vacuum side of the coke oven gas train. The pressure regulating device is hydrostatically actuated, and features no moving parts or instrument controls. Six applications are in successful operation from the standpoint of preventing potential implosions and explosions inherent with alternative pressure control valves.

• Minimized a hazardous waste stream within a coal chemical plant process requiring EPA NESHAP benzene emission controls. The waste stream consisted of absorption oil containing polycyclic (solid) compounds, benzene, naphthalene, tar, and process water. Mr. Dowler's modification to the affected process enabled a reduction in adsorption oil make-up rate to the process from 6,000 gallons/week to 1,000 gallons/month. This corresponded to a decrease in make-up costs of $540,000/year at $1.80/gallon. (This savings in operating costs established a means of paying back the cost of EPA NESHAP compliance.)

• Coal Chemical Plant Upgrade, Peoples Republic of China, Confidential Client, Design Engineer. Assisted in the construction engineering design of a phosam ammonia recovery plant for a coal chemical plant. Mr. Dowler's services consisted of the compilation of all U.S. standards and codes, the preparation of procurement specifications for process equipment, and the review of vendor submittals.

• EPA NESHAP Benzene Emissions Control, Clairton, Pennsylvania, Aristech Chemical, Process/Project Engineer/Manager. Managed and provided the process engineering design of a decant water containment system and segregated storm water collection system for a benzene storage facility within a coal chemical refining plant. He also managed the preparation of a preliminary engineering study report for the design of a new topped tar distillation facility.

• Waste Incineration, Taiwan, Confidential Client, Process Design Engineer. Prepared the process engineering design of a 30,000,000 BTU/hour, industrial waste incineration facility for the Republic of China EPA in Taiwan. The incineration facility consisted of a solids preparation and feed system, rotary kiln with ram feeder, transition chamber with wet ash conveyor, secondary combustion chamber, evaporative quench, air preheater, semi-dry scrubber with lime slaking system, induced draft fan, adiabatic quench, packed bed absorber with caustic feed system, and stack.

• Secondary Sewage Sludge Pyrolysis, Pittsburgh, Pennsylvania, Confidential Client, Research Engineer. Conducted small scale tests of municipal secondary sewage sludge pyrolysis to determine yields and composition of pyrolytic oil and gas, and the extent of sludge conversion. This application is very similar to the coking of coal and recovery of coal chemicals, of which, Mr. Dowler is familiar with.

• BHP Petroleum / Monsanto Oil Company, Midland, Texas. As a senior petroleum engineer for a large independent oil producer, originated, planned, and executed various crude oil recovery projects within the Permian Basin of west Texas and New Mexico, including development and infill drilling programs, production and waterflood facilities, well workovers to improve oil recovery, an enhanced oil recovery application, and expense reduction measures. His responsibilities included budget preparation, reserve and prospect analysis, well planning and design, preparation of authorizations for expenditure with economic justifications, and development of field procedures. Mr. Dowler's services were recognized in 1983 after increasing operating revenues by $4,100,000 and establishing 980,000 barrels of net oil reserves from a mature, producing property.

• Mr. Dowler established a diagnostic evaluation program for regional, beam pumped oil wells to improve pumping efficiencies and decrease mechanical failures. This program, as applied to eighty wells, reduced operating/maintenance expenses by $400,000 during the first year.

• Redesigned the standard downhole pumping assembly within beam pumped wells to minimize the growth of sulfate reducing bacteria, the formation of hydrogen sulfide gas, and the rate of downhole corrosion. Upgraded the field procedure for installation of rod strings within beam pumped wells. Maintenance expenses associated with improper rod string installation and subsequent failure decreased by $175,000/yr for eight wells.

• Testified before a state regulatory agency to secure permits for downhole commingling of production from multiple reservoirs.

• Provided process technical support at the world's largest integrated Nylon 66 chemical intermediates plant. His area of responsibility included free-flowing adipic acid storage, box and railcar loading, and railcar heel unloading facilities. Solved an existing quality control problem relative to the loading of product into heavy duty boxes. He modified the box loading facility to load polyethylene bulk bags fitted with plastic liners. This modification enabled a $6,000,000/yr increase in sales by meeting a zero foreign particle requirement.

PROFESSIONAL AFFILIATIONS:

American Institute of Chemical Engineers

PUBLICATIONS AND PRESENTATIONS:

Dowler, D.A., and Hook, T. A. 1996. "Pulsed Air Sparging With Remote Soil Vapor Extraction: Theory and Pilot Test Case Study". Presented at the First International Symposium on In Situ Air Sparging For Site Remediation, Las Vegas, Nevada.

 

 

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